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Plastic Bottle Juice Filling Bottling Machine/Plant/Line
- Dec 09, 2018 -

Product Description

Plastic Bottle Juice Filling Bottling Machine/Plant/Line

Products introduction:

Juice bottling machine/plant/line is used in hot filling of fruit juice, green tea, black tea, water, wine and some yogurt beverages etc.
The machine can finish all the process such as washing bottle, filling and sealing, it can reduce the materials with outside touch time, improve the sanitary conditions, production capacity and economic efficiency. It is a good option for the bottled drinking water factory.

Characteristics:
The machine integrates washing, filling and capping together.
The design is scientific and reasonable. Its appearance is beautiful. The operation is convenient.
The machine has compact structure, complete control system, easy operation and high degree of automation.
To change bottle shape, the operator only needs to replace the star-wheel, inlet bottle screw and arc guide plate.
The parts contacting media are made of SUS304 and have no process blind angles to enable easy cleaning.
High speed filling valve, guarantees liquid has precise level and no waste is incurred.
The capping head applies a constant magnetic torque device to secure capping quality and prevent damage to the bottle cap.
The control system has the function of control producing speed, cap shortage detection, bottle block auto stop and production counting.
The machine applies a highly effective cap arranging system that has complete self-control and protective device.
The machine is equipped with a complete overload protection device that can secure equipment and the operator effectively.
Main electric components and pneumatic components apply world famous brand products.
The machine's operation is controlled by an advanced touch-screen that can fulfill human-machine communication.

Technical Parameter:
ModelRXGF16-12-6RXGF18-18-6RXGF24-24-8RXGF32-32-10
Production capacity (500ml)(b/h)2000-30003000-40005000-60006000-7000
Filling precision±2mm(Liquid Level)
Bottle standard(Plastic/Glass)(Bottle Diameter): Φ50-Φ100mm (Height): 150-310mm
Suitable cap shapePlastic Screw Cap
Water pressure of washing bottle(MPa)0.2-0.25 (MPa)
Gas source pressure(MPa)0.60.60.60.6
Gas consumption(M3/min)0.10.10.10.1
Power(KW)4.04.44.45.2
Weight(kg)2200250030003500
Dimensions(L×W×H)(mm)1900*1500*22502230*1630*22502360*1830*22502600*1965*2250
     
ModelRXGF24-24-8RXGF32-32-10RXGF40-40-12RXGF50-50-15
Production capacity (500ml)(b/h)8000-1000010000-1300013000-1500015000-20000
Filling precision±2mm(Liquid Level)
Bottle standard(Plastic/Glass)(Bottle Diameter): Φ50-Φ100mm (Height): 150-310mm
Suitable cap shapePlastic Screw Cap
Water pressure of washing bottle(MPa)0.2-0.25 (MPa)
Gas source pressure(Mpa)0.60.60.60.6
Gas consumption(M3/min)0.40.50.50.6
Power(kw)5.26.27.88.5
Weight(kg)4500550068008000
Dimensions(L×W×H)(mm)2900*2200*22503880*2200*22503700*3000*23504500*3500*2400

Machine Photo: 


Technological Flow Sheet (Juice Production Line):
1. PET Preform Injection Molding System
PET material→ Dehumidify→ Load material→ Injection machine→ Preform
2. PE/PP Cap Compression Molding System
PE material→ Dehumidify→ Load material→ Compression machine→ Cap
3. PET Bottle Blowing System
PET Preforms→ heat preform→ stretch→ blowing→ bottles
4. Water Purifying System
Raw water→ Multistage centrifugal stainless pump→ Quartz sand filter→ Active carbon filter→ Water softner→ Micro filter→ Reverse osmosis→ UV sterilizer→ Water tank→ Pump
5. Juice Preparation System                                              Concentrated Juice
Sugar melting tank→ Beverage pump → Sugar filter→ Compounding tank→ Beverage pump→ Double Filter→ Beverage tank→ Beverage pump→ Vacuum de-aerator→ Screw pump→ Beverage tank → Beverage pump→ UHT Super high temperature sterilizer→ Heat preservation tank
6. Filling, Labeling and Packing System
Air conveyor→ Rinsing, Filling& Capping Mono-Block→ Lamp checker→ Conveyor→ Bottle inverse sterilizer→ Water spray cooling tunnel→ Dryer→ Auto labeling machine→ Date printer→ Auto packing Machine→ Stock


Packing & Shipping:

Service:
1. The plant layout
To provide customers with pre-project workshop planning, design.
2. Commissioning services
Send experienced engineers and technicians to be responsible for equipment installation and commissioning, to ensure customers' factory normal production.
3. Spare parts
With one year of wearing parts when the device is shipped. In addition, we prepare adequate equipment spare parts in stock. Customers ever need spare parts to repair and maintain quipment, we can supply to them quickly.
4. Technical training
To ensure that your technical staff to become familiar with the performance of the equipment, to master the equipment proper operation and maintenance procedures, we provide on-site technical training, in order to facilitate customers faster and more comprehensive access to technology.

Workshop:

  KAIPU have been dedicated in Rotary Cap Compression Moulding Machine (CCM) and Compression Cap Mould over a decade, gathering a innovative R&D team led by academicians. At present, KAIPU  have become the leading brand of Chinese premium and high-efficiency Compression Moulding Machine manufacturers and Compression Moulding factory.